Industrial automation and intelligent production line monitoring
In modern industries, decision-making based on guesswork and manual reports is no longer the answer. Leading factories use industrial automation and advanced monitoring systems to monitor all production processes in real time and use real-time data to increase productivity.
Lian Gohran’s Industrial Monitoring and SCADA System is designed to create a smart production line by connecting all industrial equipment, sensors and devices to a central system and enabling complete monitoring, analysis and control of the production process.
With this system, you can manage all parts of the factory from the crusher to the packaging in real time and remotely.
Some of Lian Gohran's industrial monitoring customers
Why do factories need industrial automation systems?
In many factories, production information is still recorded manually, and managers are informed of production line problems with a delay of several hours or even days.
This causes problems such as:
Sudden machine stops
Increased production waste
Excessive energy consumption
Reduced product quality
Incorrect management decisions
.
The solution to these challenges is the use of process control and industrial monitoring systems that can collect and analyze real-time production line data.
Lian Gohran’s SCADA system and production management system are designed with exactly this goal in mind.
How does Lian Gohran's industrial monitoring system work?
As an industrial automation infrastructure, this system connects all production line equipment to a central software platform.
Using production line monitoring equipment and communication with PLCs and sensors, information such as:
Temperature
Pressure
Weight
Current
Voltage
Machine speed
Production rate
Stoppages
Energy consumption
are received in real-time and displayed in the form of analytical dashboards.
This information helps production managers to view and manage the factory status in real time without being present on the production line.
Keeping pace with leading, technologically advanced factories in increasing productivity with Lian Gohran’s industrial automation system
Creating a smart production line with advanced monitoring technologies
Using smart production line technologies, the Lian Gohran system can digitally model all production stages.
In this system, the status of all devices is displayed in the form of a two-dimensional view of the production line, and managers can:
Check the performance of each device
Analyze downtime
Identify critical points in the production line
View the actual efficiency of equipment
This capability is actually a kind of Digital Twin of the production line, which allows for remote factory management.
The most important capabilities of the industrial monitoring system
The Lian Gohran system can be connected to a variety of industrial equipment, including:
Pressure devices
Weight sensors
Volume equipment
Voltage systems
Current sensors
Therefore, it can be implemented on a variety of production lines and in different industries.
All production data is received in real time and displayed on management dashboards.
This capability allows managers to:
Check production status in real time
Identify machine downtime quickly
Measure actual production line productivity
The system allows you to compare the performance of devices over time.
With this capability, you can:
Identify production bottlenecks
Increase equipment efficiency
Design productivity improvement programs
In many factories, machine downtime is not accurately recorded.
This system can:
Record machine failures
Analyze the cause of downtime
Provide accurate reports on equipment performance
One of the most important features of the system is the intelligent alarm and warning system.
In the event of conditions such as:
Increase in temperature
Sudden device stop
Increase in waste
Decrease in product quality
The system automatically sends alerts and notifications.
Manufacturing Execution System (MES) and advanced reporting
In addition to monitoring, the system also offers production management system capabilities.
In this section, you can:
Define production schedules
Manage production orders
Receive production analysis reports
Check production line efficiency
This capability is considered one of the most important advantages of production management systems in modern factories.
Monitoring energy consumption in the factory
In large industries, a significant portion of costs are related to energy.
Lian Gohran’s monitoring system allows monitoring energy consumption for the following:
Electricity
Gas
Water
By analyzing this data, you can:
Optimize energy consumption
Reduce production costs
Identify energy waste points
Remote monitoring in industry
One of the most important advantages of this system is remote monitoring in the industry.
Managers can, via the Internet and without being present in the factory:
View the status of the production line
Check the performance of the devices
Receive production reports
This capability is very valuable for managers of multiple factories or managers who need constant monitoring.
Production quality control on the production line
In sensitive industries such as tiles and ceramics, quality control is of utmost importance.
The Lian Gohran system can:
Monitor the quality of manufactured products
Analyze the reasons for quality decline
Record data related to product grading
This capability reduces waste and increases the quality of the final product.
Benefits of using industrial automation in the factory
Implementing industrial automation and production monitoring systems can have a significant impact on factory performance.
Among the most important benefits:
Reducing production line downtime
Increasing equipment productivity
Reducing production waste
Increasing product quality
Reducing energy costs
Quick access to real-time production information
Accurate management decision-making
System expandability and flexibility
The Lian Gohran system is designed in such a way that at any time you can:
Add new devices
Increase sensors
Monitor new production lines
This feature allows the system to expand along with the growth of the factory.
Results of using industrial monitoring
| Reduce machine downtime | ۲۰% |
| Increasing production line efficiency | ۱۰% |
| Data-driven decision making | ۹۹% |
| Identifying production bottlenecks | ۶۰% |
| Waste reduction | ۱۵% |
| Eliminate paper reports | ۱۰۰% |
Customer experience of using industrial monitoring
کارخانه باستان
کارخانه فرانسوز
کارخانه نگین
Special opportunity - only for the first 5 factories this month
🎁 Lian Smart Startup Package includes:
Free online consultation of the production line (valued at 80 million Tomans)
Free installation and commissioning (valued at 120 million Tomans)
One year of free support (instead of 6 months)
⏰ Number of remaining opportunities: 3
(Offer only for contracts concluded by the end of this month)
No – a local server is installed inside the factory and only sends reports out when needed. Full security of the internal network is maintained.
It varies depending on the number of monitoring points (I/O) and the number of devices. Request a free consultation to get an accurate estimate for your line.
Yes – our system is modular. Start with one line, then expand.
۲۴/۷ phone and online support. Also free software updates during the contract. Training sessions are held for operators and managers.
Yes, using our smart converters, it connects directly to analog and digital sensors – this is the main advantage of Lean process control systems.
To receive a demo session and free industrial automation consultation, register your information in the form below, our experts will contact you as soon as possible.
